COTTON AND FIBER BLOWING CARD

BLOWING CARDING MACHINE

CONTTON CARDING SUIT UNION---BLOWING CARDING MACHINE

Sino Machine Group ,CHTC QTM blowing carding production capacity has exceeded and can replace world wide imported equipment. Blowing-carding couplets are widely used all over the world. More than 2700 lines of blowing-carding couplets have been used in customer factories, equipped with more than 51 million spindles, and have a remarkable advantage in the high-end market.

1. Advanced Technology

Technological design ideas: 1. Continuous and uniform feeding 2. Thin feeding, light beating 3. Combing, carding moderate 4 air flow parameters to ensure 5. Knot, miscellaneous, short pile. The flowering process has many advantages and absorbed the advanced technology of many foreign products. It is more practical and advanced after digestion, absorption and improvement. Compared with other products, Qingdao Carding and Cleaning Union has advantages in fiber protection because of its less impact points and moderate carding. For example, the multi-bin mixer has simple and reasonable structure, no output roller and beater at the bottom, simple maintenance and reduce unnecessary fiber damage.

2.Wide range of spinnability

The process is flexible, and the CHTC QTM carding couplet can be applied to the processing and carding of cotton, chemical fiber, wool, linen and other characteristic fibers by adjusting the process speed and gauge and optimizing the selection of carding equipment.

3. Excellent Continuous feeding technology, More efficient.

The control system of Reciprocating bale opener, Multi Mixer and Fine Clearner Machine is reformed by using continuous cotton feeding control technology, which makes the whole process realize continuous feeding from the Reciprocating bale opener. The operation rate of the process reaches 100%. The cotton flow is evenly conveyed, which is convenient for loosening, impurity removal and carding, and provide a very uniform cotton for the card, to ensure the unevenness of the sliver

Reciprocating bale opener Multi Mixer Fine Clearner Machine

4.Whole process pressure detection

Pressure sensors are used to monitor and control the whole system from each blowing machine union to carding machine to dust filter system to ensure the continuous well operation of the system and avoid unnecessary machine stopping or equipment damage.

5. Full process controled with inverter controlle system

All the cotton conveying blower and main running parts in the whole process are controlled by  intelligent inverter control system, and the process adjustment is flexible and convenient. At the same time, the energy consumption can be reduced by 10-30% compared with similar products, which greatly reduces the running cost of the spinning mill; And the noise is also well controlled.

6. Equipped with World wide top quality,top technology parts to ensure the Blowing Card system running excellent

   All PLC, touch screen, inverter, and the main electrical switches, sensors, servo motors, card clothing, bearings, synchronous belts ,etc. Are all with world wide best brands, such as Germany Siemens, Schneider, Mitsubishi, Switzerland Graf, Sweden SKF and so on.

7. Safe and Reliable

The whole process is equipped with a number of metal detection devices to ensure the safe operation of the equipment. Such as cotton grabber beater, professional metal detector, bridge magnet, Multi Mixer and Fine Clearner Machine, are equipped with metal detection function, and timely solve; In addition, after the grabber, before the carding machine after the cotton transfer, equipped with two professional Spark detectors, to prevent the occurrence of fire..

8. Turnkey Projects

The professional engineering design team provides you with optimized blowing-carding design solutions, including equipment layout, ground construction, electrical wiring, dust filter system design, and other construction programs etc. The after-sales service team starts from the equipment to the factory, guides the installation throughout, and regularly Training for the technical staff of the manufacturer, let the user master how to use the blowing-carding, truly turn-key project, rest assured project.

9. Perfect after-sales service system

With the service concept of "Service starts from the heart, satisfaction starts from me", we have been customer-centered for many years and try our best to meet the needs of users. Adhere to the service tenet of “carefully listening to customers' opinions and striving to meet user requirements”, and realize the timely service promise of 24 hours in the province and 48 hours outside the province. "The words must be believed, the faith must be fruit " with innovative thinking, do every detail work of service. According to the needs of users, maintenance points and spare parts libraries have been set up throughout the country to quickly solve sudden issue of users.

Detailed instruction of seperate machine union

 JWF1009 SERIES RECIPROCATING BALE PLUCKER

 JWF1009 series bale plucker as the first process of blowroom& card is suitable to each kind of cotton and chemical, viscose fibre length less than 76mm. The pluck arm, mounted with two beaters, can lift and revolve 180 . The pluck arm moved to and back to pluck fibre above bale. The fibre plucked are sucked into the front feeder by air current through transport duct for further process.

Fine-grabbing guarantee

1. JWF1009 series bale plucker is equipped with two intermittently descending double saw blade type cotton grabbers. Each grabber hand is equipped with a plurality of blades with different inclination angles to form an axially even distribution when the cotton grabber rotates. The grab line, the position where the grab arm passes, has no cotton ditch, and the fine cotton picking is completed. The cotton cutter blade has a thickness of 6 mm and is specially treated to have sufficient hardness and wear resistance.

2. The intermittent drop of the cotton arm can be adjusted steplessly in the range of 0.1~20mm/time, the drop precision is 0.1mm; the walking speed of the cotton grabbing trolley is 4~20m/min inverter variable speed. Ensure operational efficiency and fine-grained capture.

Flexible configuration to meet the needs of a wide variety of yarn

1. JWF1009 series bale plucker machine has the functions of group grabbing and automatic rotation. The grab arm width have 170CM and 230CM two kind of. It can supply one to three blowing production lines at the same time, and the output can reach 1500kg/h.

2. The basic length of the cotton guide rail is 20400mm. According to the requirement of variety and yield, it can be lengthened or shortened according to 2000mm, up to 50 meters.

Simple operation, stable and reliable

Using PLC and industrial touch screen, the man-machine interface can input and correct various process parameters besides completing various operations while starting. The running state of the machine can also be displayed through the man-machine interface. Faults occurring in the running process of the equipment can be inquired through help information and how to deal with them can be instructed.

"Tunction device" is installed to reduce energy consumption, reduce the load of the lifting motor, and reduce the power consumption of the cotton picker.

Main Feature

Bales can be placed in two sides. The machine can pluck 1 to 3 group bale with different height and density. Meet the demand for kinds of yarn at the same time.

Tower can revolve 180°.

It is designed with two plucking rollers and two detecting rollers.

With different working width of milling there are 17,23 plucking knives and 102,138 tips on each plucking roller; while plucking roller revolving,it make even distributed plucking line. The position of knife tip and flap can be adjusted to meet every requirement.

Automatic plucking controlled by micro-computer.

Specitications

 JWF1107 SINGLE ROLLER CLEANER

WF1107 Single Roller Cleaner is an effcient pre-process cleaner, suitabe for every kind of raw cotton. Material inside is opened sufficiently by flexibility beating several times in freedom after five and half circles.During opening, dust is separated from cotton . Material opened and purified is transported to next process.

JWF1107 Single Roller Cleaner is an innovative key equipment in the cleaning process. It combines opening, impurity removal, dust removal and fiber damage avoidance. It is an efficient pre-cleaning equipment. The fiber enters the beating room along the tangential direction of the beater by air flow. It spirals around the surface of the V-shaped corner nail. Under the free state, the fiber is beaten uniformly and densely by multiple bounces, so as to remove impurities in the process of loosening and loosen gradually in the process of removing impurities. Through the reasonable disposition of air flow, separation distance and process speed, the dust, impurities and short staple can be quickly discharged to meet the technological requirements of "early falling and less crushing" and less damage to the fiber.

The beater uses frequency control. The four sets of dust rods can be adjusted separately by the handles outside the machine. Four different gauges is used, which can meet the requirements of high impurity removal efficiency and less whitening. The 16-row V-shaped angle nails are fixed on the hands with special fastening methods. The angle nails are even, special spiral distribution and elastic, which ensures that the fibers are bounced in the machine for 5.5 times, thus achieving 20-35% removal effectiveness.

Main Feature

Opened with free hold, decrease the firbe damage.

V type spike is springy, gentle and sufficient opening, flexible and high efficient trash removing. 

Beater can be driven by pulley or inverter moter.

Grids distance can be adjusted manually , meet the variety processing demand.

Intermittent or Continuous exhaust device is optional.

Special construction, increase removing of dust and short fibre.

1.Tuft outlet

2.Tuft inlet

3.Waste outlet

4.V cleaning roll

5.Adjustable dust bar

6.Movable dust collector

7.Removable roller(for intermittent suction)

8.Exhaust outlet

Specifications

JWF1029 SERIES MULTI-MIXER

JWF1029 is used for blending cotton ,chemical fiber or blends .After fiber is fed into JWF1029, airflow blows it into every hopper evenly to form a airflow blending .The fiber in every hopper is conveyed in a 90°turn. And the excessive fiber is thrown into blending room to attain fine mixture

Main Feature

Designed with PLC control system , connected with the PLC of front and back machine to achieve synchr-onous running.

Intensive three times mixture, all kinds of fiber can be even blended.

The pressure in hopper can be autom-atically monitored, controlling bale plucker to start or stop.

Feed lattice and spike lattice are controlled by motor with inverter, which can realise speed stepless regulation.

Sensitive detect section, obtaining continuous running of the whole process.

1.Inlet Fan

2.Tuft Inlet

3.Fiber Hopper

4.Feed Lattice

5.Spike Lattice

6.Mix Hopper

7.Stripping Roller

8.Outlet Fan

9.Tuft Outlet

Specifications

FA116 Series Master Cleaner

There are two kinds of widths to choose from, the machine organic combination of the working principle of the combing and feeding cotton box and the carding and separating principle of the carding machine. Suitable for processing all grades of raw cotton or combed short fiber. FA116 series Master Cleaner feeding cotton box, feeding cotton roller, transfer roller, separating roller, etc., the combing area is equipped with 3 dust removing knives, two separating combing plates, transfer zone with cotton net cleaner, realized "light feeding", "ease carding", "reasonable transfer",and to achieve "carding-impurity removal, carding-impurity removal, carding. Removing impurities repeatedly alternates with free carding. When the fibers are processed by the Master Cleaner they are basically clean and fully loosened. According to the situation of raw materials, the efficiency of main impurity removal machine can reach 30-50% by adopting proper process express delivery and process distance.

The up feeding roller, the bottom feeding roller, the transfer roller and the large carding roller coil respectively the imported card clothing of the patented technology, which ensures the softness and gradual loosening of the fiber.

It adopts well-known brand PLC and man-machine interface. The main taker motor, the lower cotton feeding motor and the upper cotton feeding motor all adopt inverter speed controlle system. The technology is flexible and the adjustment is convenient.

Four pressure sensor are the key equipment to realize continuous cotton feeding system. The situation of the machine depends on these four pressure sensor. The monitoring system can regulate the pressure sensor to ensure the machine keen on in high efficiency.

As the core of continuous cotton feeding system of carding and blowing line, the machine is equipped with multiple protective functions, such as: main taker roll stall detection to prevent damage to main taker roll clothing; upper feeding load protection, when the cotton layer is too thick or the machine is in bad condition, automatic stop protection; lower feeding cotton has foreign body, metal protection, when foreign body or metal enters the clothing. It can automatically detect and reverse automatically.

JWF1115 SERIES FINE OPENER

This machine is one of suctching and blowing machinery whose function is for further opening and cleaning to cotton or chemical fiber being primary opened

Main Feature

This machine is made up of top chute,feedunit,beater,unit,grid bar adjusting unit,frameunit.It is used together with fiber separator in scutching process and its gill beater,running at certain speed,exclude trash through mutual function of centrifugal force and grid bar.Fully opened and cleaned material are sent to next process and trash separated are sent to dust filtering system.

1.Topchuter

2.Top feed roller

3.Bottom feed roller

4.Gillbeater

5.Grid bar

Specifications

JWF1053 DEDUSTING MACHINE

JWF1053 is applied to all kinds and quality cotton and be used in blowing line. Dust, micro-dust and short fiber can be remo-ved efficiently if the cotton has been efficiently opened.This machine is special important in OE spinning.

Main Feature

The way to remove　dust is special.Fiber tufts collide with perforated plate,and with the help of air current to remove the dust.This machine has advantage as do little harm to fiber, high efficiency and flexible process.

Special construction assure air-material flow to have evenly distribution inside the machine.Running is reliable and malfunction rate is low.

1.Fan FT240A(F)

2.Material feed duct

3.Inlet

4.Perforated plate

5.Material suction funnel 

6.Waste and dust removal duct

7.Fan FT201B

8.Material suction

9.Dust suction

10.Waste suction

Specifications

JWF1211 CARDING MACHINE

JWF1211 is the latest generation of high production card, developed by CHTC QTM /Sino Machine Group, based on the idea of high production, high efficiency, high quality. Benefit from extensive application of hi-tech material and adjustment of card core- carding area, production of JWF 1211 can reach 100kg/hour and sliver delivery speed reach 300m/min.

Guarantee of High Production and High Efficiency

☆ More than 60 years card development history.

☆ More than 120 thousands card production experience.

☆ Advanced processing equipments

☆ Adjust structure of carding area and increase carding area by 17%

☆ Extensively apply hi-tech elements

☆ Integrated design of card, chute feeder, coiler and auto-leveler.